Services
Our Customized Services
Mold design & Produce, components, parts making
Injection mold & plastic parts manufacturing
We are working with customers in different fields, say home appliances, automobiles, healthcare, electronics, packaging etc. materials from ABS, PC, PP ,PE, PVC and so on. we can help the design drawing or accurately produce based on your requirements.
Machining parts (CNC milling, grinding etc.)
We can support precision processing on various spare parts on material carbon steel, alloy steel, stainless steel, copper, aluminium alloy, titanium alloy etc. accurency is per to your drawing requirements. accept fitting check test. low MOQ request and fast lead time.
Automation components & precision structural part
Non standard components or parts customzied making per to your drawing(s) and requirement(s). Strict quality control, inspecting and testing every process to ensure that the quality meets your requirements. on-site inspecting and testing video is available to provide if a must. testing reports is also could be provided.
Die casting molds & aluminum alloy/zinc alloy die castings
Die casting molds are usually processed from alloys with higher strength（say aluminium alloy, zinc alloy, copper alloy etc） refers to automotive parts, computer casings, precision equipment parts such as clocks (clock casings, gyroscope components etc.) and others like hangers, door handles, phone cases, funnels, lamp casings etc
Stamping die & metal precision stamping parts
Types of stamping die materials: carbon tool steel, low-alloy tool steel, high carbon and high chromium steel, high-speed steel, hard alloy. Common convex and concave mold steels: Cr12, Cr12MoV, D2, SKD11... Refers to metal stamping products( various hardware products, Widely used in industries such as daily necessities, mechanical equipment, electronic products etc. Say electronic connectors, electrical switches etc. ) and EDM punching products(widely used in precision mold manufacturing and other fields, to produce high-precision stamping molds and accessories)
Parts decoration and assembly
Surface treatment(s) are available on the mold and parts we made if there is a special requirement. (say in-mold decoration, out mold decoration, polishing, electroplate, anodic oxidation, print, laser engraving etc). we also provide fitting check, small trial order test, assembly services.
Normal procedures to make a mold
1. Requirement analysis and design: Firstly, we need a communication to clarify the requirements, including key parameters such as product usage, material to use, production batch etc. Verify the feasibility of the design through CAE simulation (such as Moldflow analysis of the filling flow of injection molds). The design phase includes key elements such as the overall structure design of the mold, parting surface design, gate position, exhaust hole layout and mold cavity quantity.
2. Material preparation: Select suitable(or assigned) materials according to the usage scenario of the mold and carry out cutting, forging and other pre-processing.
3. Rough machining: removing most of the excess through milling, turning, and other methods to form a preliminary contour.
4. Heat treatment: quenching, tempering and other treatments on the rough machined mold to improve its hardness and wear resistance.
5. Precision machining: using grinding, CNC machining etc. to ensure dimensional accuracy, say ± 0.01mm(follow your requirements).
6. Electrical machining: using electrical discharge machining (EDM) and wire cutting (WEDM) to process complex cavities or fine structures.
7. Surface treatment: such as nitriding and chrome plating to improve corrosion resistance.
8.Assembly and debugging: Assemble the components and test molds, adjust clearances and mold accuracy.
9. Inspection: Verify mold performance through three coordinate measurement and trial production.